Tacoma | 1995-2001 | Base, DLX, SR5 | 4 Cyl 2.4 L GAS, 4 Cyl 2.7 L GAS
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Toyota Drive Shaft
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Q: How to disassemble the Drive Shaft assembly on Toyota 4Runner?
A:
The first step to disassemble the 2WD propeller shaft assembly is marker application on the flange yoke and sleeve yoke surfaces. Start by using a brass bar and a hammer to insert lightly the spider bearing outer races before removing the 4 snap rings from their grooves using two screwdrivers. Use Special Service Tool: 09332-25010 to extract the spider bearing out of the propeller shaft while raising part (A) sufficiently to prevent spider bearing interference. Place the spider bearing outer race in a vise while hammering the propeller shaft to extract it. Perform this operation again for the other side of the bearing while making sure to avoid contact with the shaft. Special Service Tool: 09332-25010 should be used to push out the spider bearing from the yoke after installing the 2 removed spider bearing outer races to the spider. The operation should ensure that part (A) remains raised. Use a vise to clamp down the outer bearing race before you tap off the yoke with a hammer in order to remove the spider.
Q: How to Service and Repair a Drive Shaft Assembly on Toyota Tacoma?
A:
The propeller shaft assembly repair process starts with universal joint spider bearing wear and damage inspection followed by yoke shaft axial movement checks with no limit greater than 0 to 0.05 mm (0 to 0.002 in.) or the bearing must be replaced. The propeller shaft and universal joint yoke require matchmarking before applying a brass bar with a hammer to tap in the spider bearing. Utilize Special Service Tool: 09332-25010 along with a vise and aluminum plates to remove the spider bearing from the propeller shaft after dismantling 4 snap rings from their grooves through the use of needle-nose pliers. Raise the indicated part (A) completely to prevent spider bearing contact with this piece. Place the eliminated spider bearing outer race into a vise clamp while you tap the propeller shaft to discard the bearing but never strike the shaft tube. You should perform the operation again from the alternative side if required. Use Special Service Tool: 09332-25010 to push the bearing out from the yoke while verifying that part (A) rises adequately above the spider bearing. Place the outer bearing race into the vise before hitting the yoke with a hammer to remove the spider. To push the spider bearing from the flange yoke you need to mark the yoke and sleeve yoke for alignment then insert the bearing followed by snap ring removal with pliers while clamping the propeller shaft in a vise. Finish the task with Special Service Tool: 09332-25010 and follow the same procedure steps as previous instructions. Place the flange yoke and spider from the propeller shaft onto a vise before pushing the bearing out from the yoke through Special Service Tool: 09332-25010 while keeping the indicated part (A) at its highest position. Place the outer bearing race into a vise to complete the process by hammer-tapping the yoke until the spider becomes removable. The removal process for center support bearing assembly No. 2 requires fixing the yoke in the center bearing section of a vice then unstaking the lock nut with a chisel and hammer while applying matchmarks to yoke and shaft before applying a brass bar with hammer to extract the center yoke and spacer along with center support bearing from the intermediate shaft.