How to disassemble the alternator on Toyota Sienna?

Start the alternator disassembly process by using a screwdriver to remove the generator pulley cap and then proceed with setting the Rotor Shaft Holding Tool (SST: 09820-63021) together with Clutch Pulley Wrench. Place the Rotor Shaft Holding Tool in a vise with its flat surface fixed before installing it. Fit the generator assembly tightly to the Clutch Pulley Wrench to get access to the clutch pulley. Then turn the wrench according to direction markup while inserting the rotor shaft end into the Shaft Holding Tool. Take apart the clutch pulley from the rotor shaft by using the SST generator assembly after its removal. Attach the generator assembly to the clutch pulley afterward you can remove the 3 nuts together with the generator rear end cover. Start by removing the terminal insulator of the generator coil and then proceed to take out the brush holder assembly by unscrewing its 2 screws. The removal of generator coil assembly requires removing 4 bolts while accessing the procedure through the SST (09950-40011, 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011). Take out the generator rotor assembly together with its washer at the end of the operation.

OEM Toyota Sienna Alternator

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Toyota Sienna Alternator
Part Number: 27060-0P241-84
$290.48 MSRP: $387.48
You Save: $97.00 (26%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Reman Alternator; Pulley
- Replaces: 27060-0P240, 27060-0P241
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2007-2016 Toyota Sienna | Base, CE, L, LE, Limited, SE, XLE | 6 Cyl 3.5 L GAS
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Toyota Sienna Alternator
Part Number: 27060-0P420
$376.47 MSRP: $551.72
You Save: $175.25 (32%)
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Product Specifications
- Other Name: Alternator Assembly, With Regulator; Alternator Assembly
- Manufacturer Note: 12V 180A
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2017-2020 Toyota Sienna | L, LE, Limited, Limited Premium, SE, SE Premium, XLE, XLE Premium | 6 Cyl 3.5 L GAS
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Toyota Sienna Alternator
Part Number: 27060-0A130-84
$218.95 MSRP: $291.55
You Save: $72.60 (25%)
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Product Specifications
- Other Name: Reman Alternator 3Mz
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2004-2005 Toyota Sienna | CE, LE, XLE, XLE Limited | 6 Cyl 3.3 L GAS
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Toyota Sienna Alternator
Part Number: 27060-0A110-84
$187.73 MSRP: $249.67
You Save: $61.94 (25%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Reman Alternator 1Mz
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2004-2006 Toyota Sienna | CE, LE, Limited, XLE, XLE Limited | 6 Cyl 3.3 L GAS
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Toyota Sienna Alternator
Part Number: 27060-20090-84
$246.13 MSRP: $349.27
You Save: $103.14 (30%)
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Product Specifications
- Other Name: Reman Alternator W/R
- Replaces: 27060-20080, 27060-20090
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 1998-2003 Toyota Sienna | CE, LE, XLE | 6 Cyl 3.0 L GAS
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Toyota Sienna Alternator
Part Number: 27060-36061
$336.21 MSRP: $480.03
You Save: $143.82 (30%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Alternator Assembly, With Regulator; Pulley
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2011-2012 Toyota Sienna | Base, LE | 4 Cyl 2.7 L GAS

Toyota Sienna Alternator

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Toyota Sienna Alternator Parts Questions & Experts Answers

Alternator
27060-0P241-84
Q: How to disassemble the alternator on Toyota Sienna?
A: Start the alternator disassembly process by using a screwdriver to remove the generator pulley cap and then proceed with setting the Rotor Shaft Holding Tool (SST: 09820-63021) together with Clutch Pulley Wrench. Place the Rotor Shaft Holding Tool in a vise with its flat surface fixed before installing it. Fit the generator assembly tightly to the Clutch Pulley Wrench to get access to the clutch pulley. Then turn the wrench according to direction markup while inserting the rotor shaft end into the Shaft Holding Tool. Take apart the clutch pulley from the rotor shaft by using the SST generator assembly after its removal. Attach the generator assembly to the clutch pulley afterward you can remove the 3 nuts together with the generator rear end cover. Start by removing the terminal insulator of the generator coil and then proceed to take out the brush holder assembly by unscrewing its 2 screws. The removal of generator coil assembly requires removing 4 bolts while accessing the procedure through the SST (09950-40011, 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011). Take out the generator rotor assembly together with its washer at the end of the operation.

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