What are the procedures to service and repair the fuel pressure regulator and reinstall the fuel pump assembly on Toyota RAV4?

Service and repair of the fuel pressure regulator starts with removing the fuel tank assembly and proceeding to detach the fuel tank main tube sub-assembly and its tube joint clip, inspect the O-ring for contaminants while refraining from tools that could potentially damage components. First remove the fuel tank vent tube set plate by gently unscrewing its 8 bolts while preparing for the fuel hose disconnect and extracting the fuel suction with pump assembly from the fuel tank without damaging the fuel pump while removing the gasket. Work with needle-nose pliers to remove the E-ring from the wire harness while disconnecting and then detach both springs and claws to extract the sub-tank assembly using small forceps on the E-ring. Finally disconnect the jet pump nozzle and extract it carefully with the screwdriver tip. The removal step includes removing the O-ring. Use a screwdriver to loosen the bracket by severing its two claws. When installing the fuel pump assembly start by connecting the pump harness connector and applying petrol to the new O-ring before installation below the fuel filter while securing the fuel pump through 5 claw attachments. Procedure for installing the fuel sub-tank assembly includes applying gasoline to the jet pump O-ring before aligning and attaching it as well as securing the jet pump nozzle and using claws to secure the sub-tank while reconnecting the wire harness before installing springs onto fuel suction plate shafts and using needle-nose pliers to install a new E-ring. You need to place a new gasket on the fuel pump before connecting the fuel hose and fitting the fuel pump back into the fuel tank while checking that the fuel pump filter stays unharmed. The fuel tank vent tube set plate installation requires 8 bolts with a torques setting to 4.0 N.m (41 kgf.cm, 35 in.lbf) before attaching the fuel tank main tube sub-assembly including its tube joint clip. Scratches and foreign objects must be checked during installation to ensure proper fuel tube joint insertion and clip positioning. The completion of the fuel tank installation process follows last in this procedure.

OEM Toyota RAV4 Fuel Pump

Gas Pump

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14 Fuel Pumps found

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Toyota RAV4 Fuel Pump
Part Number: 23221-28280
$387.14 MSRP: $567.36
You Save: $180.22 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Pump, Fuel; Fuel Pump and Strainer Set; Electric Fuel Pump; Fuel Pump Assembly
- Replaces: 23221-16490, 23221-15030, 23221-28030
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 1999-2005 Toyota RAV4 | Base, L, Sport | 4 Cyl 2.0 L GAS, 4 Cyl 2.4 L GAS
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Toyota RAV4 Fuel Pump
Part Number: 23220-74021
$235.66 MSRP: $336.46
You Save: $100.80 (30%)
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Product Specifications
- Other Name: Electric Fuel Pump; Fuel Pump Kit; Fuel Pump Assembly; Pump Assembly, Fuel
- Replaces: 23220-62020, 23220-11020, 23220-74020, 23221-74020
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 1996-1998 Toyota RAV4 | Base | 4 Cyl 2.0 L GAS
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Toyota RAV4 Fuel Pump
Part Number: 23220-31120
$343.21 MSRP: $502.99
You Save: $159.78 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Pump Assembly, Fuel W/Fi; Electric Fuel Pump; Fuel Pump Assembly; Pump, Fuel
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2006-2008 Toyota RAV4 | Base, Limited, Sport | 6 Cyl 3.5 L GAS
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Toyota RAV4 Fuel Pump
Part Number: 23220-28090
$386.46 MSRP: $566.36
You Save: $179.90 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Pump Assembly, Fuel W/Fi; Electric Fuel Pump; Fuel Pump Kit; Fuel Pump Assembly; Pump, Fuel
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2006-2008 Toyota RAV4 | Base, Limited, Sport | 4 Cyl 2.4 L GAS
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Toyota RAV4 Fuel Pump
Part Number: 23220-0P101
$312.56 MSRP: $446.27
You Save: $133.71 (30%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Pump Assembly, Fuel W/Fi; Electric Fuel Pump; Pump Assembly, Fuel W/Filter
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2013-2018 Toyota RAV4 | Adventure, Hybrid Limited, Hybrid SE, Hybrid XLE, LE, Limited, Platinum, SE, XLE | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS
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Toyota RAV4 Fuel Pump
Part Number: 23221-25030
$123.21 MSRP: $174.41
You Save: $51.20 (30%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Pump, Fuel; Fuel Pump and Strainer Set; Fuel Pump Module Assembly; Electric Fuel Pump; Fuel Pump Assembly; Pump
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2019-2023 Toyota RAV4 | Adventure, Hybrid LE, Hybrid Limited, Hybrid SE, Hybrid XLE, Hybrid XLE Premium, Hybrid XSE, LE, Limited, TRD Off-Road, XLE, XLE Premium | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS
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Toyota RAV4 Pump, Fuel
Part Number: 23220-36011
$345.53 MSRP: $493.34
You Save: $147.81 (30%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Pump Assembly, Fuel W/Fi; Electric Fuel Pump; Fuel Pump
- Replaces: 23220-36010
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2012-2018 Toyota RAV4 | Adventure, Base, Hybrid Limited, Hybrid SE, Hybrid XLE, LE, Limited, Platinum, SE, Sport, XLE | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS
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Toyota RAV4 Fuel Pump Assembly
Part Number: 23220-36010
$345.53 MSRP: $493.34
You Save: $147.81 (30%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Electric Fuel Pump; Pump, Fuel; Fuel Pump
- Replaced by: 23220-36011
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2009-2011 Toyota RAV4 | Base, Limited, Sport | 4 Cyl 2.5 L GAS
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Toyota RAV4 Fuel Pump
Part Number: 23220-31411
$340.17 MSRP: $485.68
You Save: $145.51 (30%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Pump Assembly, Fuel W/Fi; Electric Fuel Pump; Fuel Pump Assembly; Pump, Fuel
- Replaces: 23220-31410
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2012-2018 Toyota RAV4 | Adventure, Base, Hybrid Limited, Hybrid SE, Hybrid XLE, LE, Limited, Platinum, SE, Sport, XLE | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS, 6 Cyl 3.5 L GAS
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Toyota RAV4 Fuel Pump Assembly
Part Number: 23220-31410
$340.17 MSRP: $485.68
You Save: $145.51 (30%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Electric Fuel Pump; Pump, Fuel; Fuel Pump
- Replaced by: 23220-31411
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2009-2011 Toyota RAV4 | Base, Limited, Sport | 6 Cyl 3.5 L GAS
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Toyota RAV4 Fuel Pump
Part Number: 23220-0V021
$355.70 MSRP: $521.27
You Save: $165.57 (32%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Pump Assembly, Fuel W/Fi; Electric Fuel Pump; Pump Assembly, Fuel W/Filter
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2013-2018 Toyota RAV4 | Adventure, Hybrid Limited, Hybrid SE, Hybrid XLE, LE, Limited, Platinum, SE, XLE | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS
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Toyota RAV4 Fuel Pump
Part Number: 77020-0R061
$393.04 MSRP: $576.01
You Save: $182.97 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Tube Assembly, Fuel Suction; Fuel Pump and Sender Assembly; Fuel Pump Assembly; Tube Assembly, Fuel Suction W/Pump & Gage
- Replaces: 77020-0R060
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2019-2023 Toyota RAV4 | Adventure, Hybrid LE, Hybrid Limited, Hybrid SE, Hybrid XLE, Hybrid XLE Premium, Hybrid XSE, LE, Limited, TRD Off-Road, XLE, XLE Premium | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS
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Toyota RAV4 Fuel Pump Assembly
Part Number: 77020-0R051
$378.06 MSRP: $554.05
You Save: $175.99 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Tube Assembly, Fuel Suction; Fuel Pump and Sender Assembly; Tube Assembly, Fuel Suction W/Pump & Gage
- Replaces: 77020-42230, 77020-0R050, 77020-42231
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2019-2023 Toyota RAV4 | Adventure, LE, Limited, TRD Off-Road, XLE, XLE Premium | 4 Cyl 2.5 L GAS
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Toyota RAV4 Pump Assembly, Fuel (Engine Room Side)
Part Number: 23101-F0010
$905.15 MSRP: $1326.51
You Save: $421.36 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Pump Sub-Assembly, Fuel; Direct Injection High Pressure Fuel Pump; Fuel Pump
- Replaces: 23101-25040
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2019-2022 Toyota RAV4 | Adventure, Hybrid LE, Hybrid Limited, Hybrid SE, Hybrid XLE, Hybrid XLE Premium, Hybrid XSE, LE, Limited, TRD Off-Road, XLE, XLE Premium | 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS

Toyota RAV4 Fuel Pump

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The Fuel Pump of Toyota RAV4 cars helps in delivering fuel from the petrol tank to the motor of the car. While electric pumps are characteristic of fuel injection systems, mechanical pumps are installed in carbureted automobile engines. The pump's major role is to supply the engine with fuel under pressure through a fuel-injection system for the purpose of efficient combustion. Performance fuel pumps are flow rated in GPH or LPH, but the need for fuel per horsepower per hour differs according to the engine. Though mechanical pumps have been used more in the past, now electric pumps are used more because of more efficiency and high pressure capabilities. In general, the fuel pump is vital for providing the required quantity and level of fuel pressure to the engine.

Toyota RAV4 Fuel Pump Parts and Q&A

Fuel Pump
23220-28090
Q: What are the procedures to service and repair the fuel pressure regulator and reinstall the fuel pump assembly on Toyota RAV4?
A:
Service and repair of the Fuel Pressure Regulator starts with removing the Fuel Tank assembly and proceeding to detach the fuel tank main tube sub-assembly and its tube joint clip, inspect the O-ring for contaminants while refraining from tools that could potentially damage components. First remove the fuel tank vent tube set plate by gently unscrewing its 8 bolts while preparing for the fuel hose disconnect and extracting the fuel suction with pump assembly from the fuel tank without damaging the fuel pump while removing the gasket. Work with needle-nose pliers to remove the E-ring from the wire harness while disconnecting and then detach both springs and claws to extract the sub-tank assembly using small forceps on the E-ring. Finally disconnect the jet pump nozzle and extract it carefully with the screwdriver tip. The removal step includes removing the O-ring. Use a screwdriver to loosen the bracket by severing its two claws. When installing the fuel pump assembly start by connecting the pump harness connector and applying petrol to the new O-ring before installation below the fuel filter while securing the fuel pump through 5 claw attachments. Procedure for installing the fuel sub-tank assembly includes applying gasoline to the jet pump O-ring before aligning and attaching it as well as securing the jet pump nozzle and using claws to secure the sub-tank while reconnecting the wire harness before installing springs onto fuel suction plate shafts and using needle-nose pliers to install a new E-ring. You need to place a new gasket on the fuel pump before connecting the fuel hose and fitting the fuel pump back into the fuel tank while checking that the fuel pump filter stays unharmed. The fuel tank vent tube set plate installation requires 8 bolts with a torques setting to 4.0 N.m (41 kgf.cm, 35 in.lbf) before attaching the fuel tank main tube sub-assembly including its tube joint clip. Scratches and foreign objects must be checked during installation to ensure proper fuel tube joint insertion and clip positioning. The completion of the fuel tank installation process follows last in this procedure.