OEM Toyota Yaris Windshield

Toyota Yaris Windshield Parts and Q&A

• Windshield, Front
  56101-52322
  Q: How to install the windshield glass for a sedan on Toyota Yaris?

  A:

  Begin the windshield glass installation process for sedans by scraping the windshield glass to remove stoppers, dam and adhesive before wiping its outer circumference with non-residue solvent and staying away from the surface area. After knife-shaping the contact area to eliminate rough adhesive from the vehicle body surface you should clean it with a shop rag or cloth. The vehicle body receives two new stoppers which require a Primer G application on their installation zones before they dry for 3 minutes while discarding unused primer. Secondly install the new dam with double-sided tape after applying Primer G to it. Set the windshield glass in place with suction cups so the contact area forms a flat surface with exact matchmarks applied. Take out the glass and brush Primer M onto the uncovered body area for drying time of 3 minutes. Use Primer G on the windshield glass perimeter along with its contact area while waiting 3 minutes for the product to dry before proceeding. Use the sealer gun to cut the nozzle tip of Toyota Genuine Windshield Glass Adhesive. Place this ready nozzle into the gun to apply adhesive onto the windshield glass that needs installing onto the vehicle body. Align the matchmarks of the windshield during installation while performing a gentle press. Secure the fit by pressing the front surface after applying the adhesive correctly and ensuring a small gap exists between the body and glass and avoid driving the vehicle for its required minimum time. Primer G should cover both the glass perimeter and contact region before new moulding installation to achieve proper sealing. Check for any leaks by performing a leak test when the adhesive hardens then fill the leaks with auto glass sealer. Finally, proceed to install the roof headlining assembly, inner rear view mirror, map light assembly, room light assembly, visor holders, visor assemblies, assist grip sub-assemblies, assist grip covers, front pillar garnishes, front door opening trim Weather Strips, cowl side trim boards, instrument panel under cover sub-assemblies, front door scuff plates, cowl top ventilator louver sub-assembly, cowl side ventilator sub-assemblies, front wiper arm and blade assemblies, front wiper arm head cap, and connect the cable to the negative battery terminal with a torque of 5.4 Nm (55 kgf-cm, 48 in-lbf), followed by inspecting the SRS warning light.
• Windshield, Front
  56101-52490
  Q: How to remove the windshield glass from a sedan on Toyota Yaris?

  A:

  The first step to remove a sedan windshield glass is disconnecting the negative battery cable then waiting at least 90 seconds to protect the Air Bags from activating. Commence operation by taking out front wiper arm head caps then disassembling front wiper arms and blades throughout both passenger-side and driver-side lines. You must separate both cowl side ventilator sub-assemblies with the cowl top ventilator louver sub-assembly and the front door scuff plates from both sides of the vehicle. You must remove from both sides the instrument panel under cover sub-assemblies in addition to the cowl side trim boards and front door opening trim Weather Strips from both sides. Proceed to eliminate the front pillar garnishes and assist grip cover combined with sub-assembly followed by removing the visor assemblies with holders from both sides along with the room light assembly and the map light assembly. Detach the inner rear view mirror while managing to leave the front roof headlining portion in its place. Start by cutting the external windshield molding with a knife to protect the vehicle body and afterward take it out. Protective tape should be applied first to the windshield glass perimeter and piano wires inserted between bodywork and glass to which handles get tied. Secure the vehicle paintwork by placing plastic between the piano wire and safety pad while also preventing any damage to vehicle ornaments. First mark both windshield glass and vehicle body when reusing the glass before using piano wire to slice through adhesive and removing the glass using suction cups and leaving maximum adhesive on the car.