How to disassemble and reassemble the differential case on 2004 Toyota RAV4?

In order to remove the differential case, take out the tapered roller bearing and vehicle speed sensor drive gear. Indicate the ring gear, unscrew bolts and unscrew it. Check backlash and adjust side gears, change bearings and seals and reassemble with correct torque. Lastly, preload check differential and correct as needed.

OEM 2004 Toyota RAV4 Differential

Front Differential

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2004 Toyota RAV4 Case Sub-Assembly, Rear Differential
Part Number: 41301-48020
$1866.87 MSRP: $2735.92
You Save: $869.05 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case Sub-Assembly, Differential; Differential
- Part Name Code: 41301
- Item Weight: 6.50 Pounds
- Item Dimensions: 7.4 x 7.1 x 6.5 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 41301-48020
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
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Fits the following 2004 Toyota RAV4 Submodels:
- Base, L, Sport | 4 Cyl 2.0 L GAS, 4 Cyl 2.4 L GAS, BATTERY EV (EV/BEV)
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2004 Toyota RAV4 Differential Assembly, Rear
Part Number: 41110-42011
$1706.80 MSRP: $2501.35
You Save: $794.55 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Carrier Assembly, Differential; Drive Axle Assembly, Rear; Carrier; Carrier Assembly, Differential, Rear; Differential
- Manufacturer Note: *FGR=41:14=2.928
- Position: Rear
- Part Name Code: 41110
- Item Weight: 77.30 Pounds
- Item Dimensions: 29.3 x 25.6 x 18.2 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 41110-42011
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
More Info
Fits the following 2004 Toyota RAV4 Submodels:
- Base, L, Sport | 4 Cyl 2.0 L GAS, 4 Cyl 2.4 L GAS
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2004 Toyota RAV4 Differential Case
Part Number: 41311-14031
$291.60 MSRP: $416.34
You Save: $124.74 (30%)
Product Specifications
- Other Name: Case, Differential; Case; Case Sub-Assembly, Rear Differential; Case, Front Differential; Case, Rear Differential; Differential
- Replaces: 41311-14030
- Item Weight: 6.20 Pounds
- Item Dimensions: 6.8 x 6.7 x 6.5 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 41311-14031
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
More Info
Fits the following 2004 Toyota RAV4 Submodels:
- Base, L, Sport | 4 Cyl 2.0 L GAS, 4 Cyl 2.4 L GAS, BATTERY EV (EV/BEV)
View related parts
2004 Toyota RAV4 Differential Assembly, Rear
Part Number: 41110-42031
Product Specifications
- Other Name: Carrier Assembly, Differential; Drive Axle Assembly, Rear; Carrier; Carrier Assembly, Differential, Rear; Differential
- Manufacturer Note: *FGR=41:14=2.928,W(LSD)
- Position: Rear
- Replaces: 41110-42030
- Part Name Code: 41110
- Item Weight: 78.00 Pounds
- Item Dimensions: 30.4 x 25.9 x 18.6 inches
- Condition: New
- Fitment Type: Direct Replacement
- SKU: 41110-42031
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
More Info
Fits the following 2004 Toyota RAV4 Submodels:
- Base, L, Sport | 4 Cyl 2.0 L GAS, 4 Cyl 2.4 L GAS

2004 Toyota RAV4 Differential

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2004 Toyota RAV4 Differential Parts Q&A

Q: How to disassemble and reassemble the differential case on 2004 Toyota RAV4?
A: In order to remove the differential case, take out the tapered roller bearing and vehicle speed sensor drive gear. Indicate the ring gear, unscrew bolts and unscrew it. Check backlash and adjust side gears, change bearings and seals and reassemble with correct torque. Lastly, preload check differential and correct as needed.