OEM 2003 Toyota MR2 Spyder Clutch Master Cylinder

2003 Toyota MR2 Spyder Parts Questions & Experts Answers

• Q: How to service and repair the Clutch Master Cylinder on 2003 Toyota MR2 Spyder?

  A: Service and repair of Clutch Master Cylinder begins by removing the luggage compartment trim box cover followed by using Special Service Tool: 09023-38200 to disconnect the clutch line from the clutch master cylinder and catch any fluid flowing out in a container. First remove the clip and pin while moving next to the clutch master cylinder by using needle-nose pliers to extract the clip and pin and to remove the 2 nuts to pull out the master cylinder. The process of disassembly involves tapping out a slotted spring pin from the reservoir with a pin punch and hammer before removing the reservoir followed by grommet and reservoir cap and float. Start by loosening the lock nut then removing the clevis and lock nut before taking out the boot. Snap ring pliers will be necessary to remove the snap ring when pushing the push rod in position. Afterwards pull out the push rod alongside the washer. Begin reassembly by applying lithium soap base glycol grease onto the parts before seating the piston with spring inside the cylinder and inserting the push rod accompanied by a washer which should be carefully pushed into the piston to secure it with the snap ring. Scientists must first add the lock nut and clevis just for a brief period before adding the float and cap to the reservoir and setting a new grommet and hooking the slotted spring pin in place. Fasten the clutch master cylinder with two nuts, at 12 Nm torque strength (120 kgf-cm, 9 ft. lbs.) while using Special Service Tool: 0902-38200 to connect the clutch line with a torque of 20 Nm or 18 Nm torque and employ a 30 cm (11.81 inch) torque wrench. Complete operations by filling the reservoir followed by bleeding the clutch system and adjusting the clutch pedal and checking for leaks before reinstalling the luggage compartment trim box cover.