Toyota 69211-12220-A0
Handle, Outside, White, Front

The assembly of the front door starts with attaching the cushion to its panel. The front door outside handle frame sliding areas require an application of MP grease before inserting the outside handle frame into position using a "TORX" socket wrench T30 which needs 4.0 Nm (41 kgf-cm, 35 in-lbf) torque to secure it properly. Use the two claws to fix the front pad on the front door outside handle of the door exterior followed by installation of the back pad. Insert the front door outside handle assembly into its designated place according to the indicated positions. The "TORX" socket wrench T30 must be used to install the front door outside handle cover at 4.0 Nm (41 kgf-cm, 35 in-lbf) while also inserting the hole plug. Before proceeding with the installation, attach the front door inside panel reinforcement rear extension using paired bolts that require 6.2 Nm (53 kgf-cm, 55 in-lbf) torque. After that, add the separation door stiffener cushion by screwing in one bolt set to 12 Nm (122 kgf-cm, 9 ft-lbf). The front door frame rear lower sub-assembly receives a bolt installed at 6.2 Nm (63 kgf-cm, 55 in-lbf) before clips activate the door frame garnish and the front door Weather Strip installs through 18 clips. First apply MP grease to the sliding components of the door check and install it onto the door panel with 2 bolts tightened to 5.5 Nm (56 kgf-cm, 49 in-lbf) before applying adhesive to the bolt threads which must be fastened to the body panel at 30 Nm (306 kgf-cm, 22 ft-lbf). Start by applying MP grease on the sliding and rotating sections then loosely install bolt A on the regulator before inserting it into the door panel. Next tighten bolt A temporarily and proceed to attach five bolts before fully tightening bolt A to a torque setting of 8.0 Nm (82 kgf-cm, 71 in-lbf) and making the connector connection. To install the front door glass run the operator should slide the door glass along the glass run and avoid damage and fix it to the window regulator through 2 bolts at 8.0 Nm (82 kgf-cm, 71 in-lbf). You should place butyl tape on the door panel before installing a new front door service hole cover which requires no wrinkles or folds and demands seal quality checks. Begin the installation process by adding the 2 screws to the rear door trim bracket and then continue with front door belt molding followed by the outer rear view mirror assembly, front No. 1 speaker assembly and front door glass inner Weather Strip. The installation of the front door inside handle involves engaging 2 claws before connecting front door lock remote control cable and inside locking cable. Then install the front door trim board with its 10 clips while tightening the screw. After attaching the front door inside handle bezel through three claws you can add the front No. 2 speaker assembly. To install the front door lower frame bracket garnish you need to engage the two claws and secure it with a clip while ensuring connector connection. Somewhat similar, hook the negative battery terminal connection cable with 5.4 Nm (55 kgf-cm, 48 in-lbf) torque.

As a first step before disassembly of the front door handle you should disconnect the cable from the negative battery terminal and allow 90 seconds for Air Bag safety. You must remove the front door armrest base upper panel after disassembling the connector then extracting the screw and removing the 6 claws and 2 clips. Remove the front door lower frame bracket garnish by unfastening its 2 claws and clip and unplug the connector. Following the front No. 2 speaker assembly the technician should disassemble the front door inside handle bezel through three claw release mechanisms. The front door trim board sub-assembly requires unscrewing with disengagement of ten clips followed by separating the front door lock remote control cable and inside locking cable. The removal of the front door inside handle sub-assembly starts by dislodging its 2 claws. Move to the front door glass inner Weather Strip and then proceed with removing the front door No. 1 speaker assembly before handling the outer rear view mirror assembly followed by the front door belt moulding. Remove the front door trim bracket by fastener removal of two screws and eliminate the front door service hole cover by disconnecting connectors and clamps. The power window switch needs to be temporarily installed on the front door glass until the two retaining bolts become visible before bolting removal so ensure the glass remains intact and damage-free. Following the indicated path of removal, operators should detach the front door glass and then the power window switch. Remove the front door glass run and window regulator sub-assembly by disconnecting the connector and loosening bolt A followed by removing the 5 bolts while paying attention to the safety of these components. You can remove the front door check assembly after taking out its 3 bolts while avoiding damage to the components. Seventeen clips need to be opened to detach the front door Weather Strip before removing the door frame garnish by unclipping it. Safely disconnect the front door frame rear lower sub-assembly by untightening its bolt until it becomes loose. You can remove the front door stiffener cushion by undoing its bolt then you should unwrap the rear extension of front door inside panel reinforcement by unfastening the two bolts. You can remove the front door outside handle cover by first taking out the hole plug followed by unscrewing the screw with a "TORX" socket wrench T30 then removing the cover. Unscrew the front door lock assembly followed by taking out the front door outside handle assembly by removing it according to the marked direction. The next step requires you to remove the front door outside handle rear pad after separating its 2 claws and following with the front door outside handle front pad. Close the "TORX" socket wrench T30 onto the front door outside handle frame sub-assembly screw before sliding to remove the assembly and retrieving the door panel cushion.