OEM Toyota Avalon Starter

Toyota Avalon Starter Parts and Q&A

• Starter Assembly
  28100-74260-84
  Q: How to service and repair the Starter on Toyota Avalon?

  A:

  The Starter service requires users to start by clearing the dust shield and detaching the lead wire from the magnetic switch terminal following the removal of its nut while maintaining 5.9 N.m (60 kgf.cm, 52 in.lbf) tightness. After removing two through bolts at the recommended torque combination, remove the field frame together with the armature while positioning the field frame protrusion correctly into the magnetic switch indentation. Replace the O-ring from the field frame with a new one and reapply it for reinstallation. Extract the starter housing along with the clutch assembly by loosening their two screws to 5.9 N.m (60 kgf.cm, 52 in.lbf). Remove the return spring, idler gear, and bearing. A magnetic finger should be used to remove the steel ball from inside the clutch shaft hole. To access the brush holder remove the screws and end cover from the field frame at 1.5 N.m (15 kgf.cm, 13 in.lbf) and then peel off the O-ring to disconnect the four brushes maintaining the positive lead wires from contacting the ground. High-temperature grease serves to lubricate all bearings as well as springs and gears and the steel ball during reassembly which occurs in the opposite order to disassembly. The replacement of clutch assembly begins with putting a brass bar in a vice to separate starter housing and clutch assembly and ends with installing starter housing and clutch assembly and using a plastic-faced hammer to tap down the stop collar before removing the snap ring to extract stop collar and pinion gear and compression spring. Start by installing the clutch shaft, compression spring onto the starter clutch before attaching the starter clutch to the starter housing and completing the reassembly by installing the spring retainer then compression spring, pinion gear followed by stop collar without forgetting to correctly set the snap ring. The front bearing extraction requires SST 09286-46011 while SST 09820-00031 should be used to press in a new bearing but with close attention to the installation orientation. The same procedure should be followed for the replacement of the rear bearing. Replace the magnetic switch terminal kit components by first removing three bolts and the end cover and gasket and plunger and then inspect the contact plate to determine replacement if its wear depth reaches 0.9 mm (0.035 in.). PM 09810-38140 should be used to loosen terminal nuts while removing components before new terminal 30 kit parts get installed correctly with precise insulator and wave washer placement. The contact plate maintenance process requires users to apply a 100 kgf force (221 lbf, 981 N) over the plate using a wood block before implementing an 17 N.m torque level (173 kgf.cm, 12 ft.lbf) with SST 09810-38140 while being caution not to exceed the torque to avoid insulator cracking. Clean the contact surfaces on the contact plate along with the plunger before putting back the plunger and new gasket followed by the end cover and three bolts tightened at 2.5 N.m (25 kgf.cm, 22 in.lbf).
• Starter
  28100-0A011-84
  Q: How to remove and replace the Starter on Toyota Avalon?

  A:

  The replacement procedure for Starter begins with disconnection of the battery negative terminal. The process begins by taking out the air cleaner assembly and its accompanying hose and then the air cleaner inlet No.1. The starter assembly removal process starts by disconnecting connector terminal 50 followed by terminal cap removal to access the nut and pulling out the wire harness from terminal 30. Remove the starter assembly by uninstalling its two securing bolts. When installing the starter assembly begin by fastening it with the two bolts using 37 N.m (380 kgf.cm, 26 ft.lbf) torque. Before closing the battery terminal cap, connect the wire harness to terminal 30 where you will secure the nut through torquing it to 9.8 N.m (100 kgf.cm, 87 in.lbf) before adding the cap and connecting terminal 50 to the starter assembly. Place the air cleaner inlet No.1 in front of the cleaner assembly before installing the hose and restoring the negative battery terminal connection for a system initialization if necessary.