OEM 2002 Toyota RAV4 Brake Master Cylinder

2002 Toyota RAV4 Parts Questions & Experts Answers

• Q: How to service and repair the Brake Master Cylinder on 2002 Toyota RAV4?

  A: Service and repair of the Brake Master Cylinder starts with disconnecting the level warning switch connector and using a syringe to draw out fluid while maintaining brake fluid clean from painted surfaces. Users should disconnect the 4 brake lines from the master cylinder and 3-way by implementing torque of 15 Nm (155 kgf-cm, 11 ft. lbs.) using Special Service Tool: 09023-00100 for vehicles without ABS. The front LH brake line removal procedure requires the clamp removal followed by Special Service Tool: 09023-00100 usage with a spanner to achieve a torque of 15 Nm (155 kgf-cm, 11 ft. lbs.). Vehicle owners must disconnect the 2 brake lines from the master cylinder through the use of Special Service Tool: 09023-00100 as they maintain the torque setting at 15 Nm (155 kgf-cm, 11 ft. lbs.). When the vehicle has a manual transmission the mechanic must disconnect the clutch reservoir hose. Vehicle owners without ABS should start by detaching the master cylinder and 3-way assembly through nut removal and pull-out operation at 13 Nm (130 kgf-cm, 9 ft. lbs.) torque while removing the gasket and noting the need for replacing it in the reassembly phase. The master cylinder replacement process requires users to disconnect ABS master cylinders by loosening 2 mounting nuts followed by pulling it out while tightening the nuts to 13 Nm (130 kgf-cm, 9 ft. lbs.) then disposing of the gasket prior to using new ones for reinstallation. Follow the uninstallation steps in reverse for brake booster push rod length adjustment during installation followed by brake fluid addition in the reservoir as well as system bleeding then leak inspection. Inspection and adjustment of the brake pedal should occur after installation together with bleeding the clutch system if your vehicle has a manual transmission.