How to Service and Replace an Alternator on 2002 Toyota Highlander?

Begin the alternator replacement task by breaking the battery negative terminal connection. The generator assembly [27020] requires removal by disconnecting the generator connector followed by removing the nut and disconnecting the lead wire from terminal B. This process allows the loosening of bolts A and B before loosening bolt C to release drive belt tension. The procedure requires removal of generator and both bolts A and B. First install only bolts A and B and then use adjusting bolt C to adjust the V-ribbed belt tension properly before tightening bolts A and B to their recommended torques of 58 N.m (592 kgf.cm, 43 ft.lbf) and 18 N.m (184 kgf.cm, 13 ft.lbf) respectively. The installation process ends with attaching the lead wire to terminal B and torquing it to 9.8 N.m (100 kgf.cm, 7 ft.lbf). Check for proper bending of the drive belt and make sure it shows the correct amount of tension.

OEM 2002 Toyota Highlander Alternator

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2002 Toyota Highlander Alternator
Part Number: 27060-28100-84
$207.48 MSRP: $276.16
You Save: $68.68 (25%)
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Product Specifications
- Other Name: Reman Alternator
- Item Weight: 15.40 Pounds
- Item Dimensions: 9.4 x 7.5 x 6.9 inches
- Condition: New
- SKU: 27060-28100-84
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following 2002 Toyota Highlander Submodels:
- Base | 4 Cyl 2.4 L GAS
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2002 Toyota Highlander Alternator
Part Number: 27060-20170-84
$238.57 MSRP: $317.86
You Save: $79.29 (25%)
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Product Specifications
- Other Name: Reman Alternator W/R
- Item Weight: 15.10 Pounds
- Item Dimensions: 13.8 x 10.7 x 9.1 inches
- Condition: New
- SKU: 27060-20170-84
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following 2002 Toyota Highlander Submodels:
- Base, Limited | 6 Cyl 3.0 L GAS
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2002 Toyota Highlander Alternator
Part Number: 27060-28130-84
$236.72 MSRP: $315.38
You Save: $78.66 (25%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Reman Alternator
- Item Weight: 15.40 Pounds
- Item Dimensions: 13.5 x 10.6 x 9.0 inches
- Condition: New
- SKU: 27060-28130-84
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following 2002 Toyota Highlander Submodels:
- Base | 4 Cyl 2.4 L GAS
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2002 Toyota Highlander Alternator
Part Number: 27060-20200-84
$225.71 MSRP: $320.64
You Save: $94.93 (30%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Reman Alternator
- Item Weight: 15.40 Pounds
- Item Dimensions: 13.2 x 10.6 x 9.2 inches
- Condition: New
- SKU: 27060-20200-84
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following 2002 Toyota Highlander Submodels:
- Base, Limited | 6 Cyl 3.0 L GAS

2002 Toyota Highlander Alternator

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2002 Toyota Highlander Parts Questions & Experts Answers

Q: How to Service and Replace an Alternator on 2002 Toyota Highlander?
A: Begin the alternator replacement task by breaking the battery negative terminal connection. The generator assembly [27020] requires removal by disconnecting the generator connector followed by removing the nut and disconnecting the lead wire from terminal B. This process allows the loosening of bolts A and B before loosening bolt C to release drive belt tension. The procedure requires removal of generator and both bolts A and B. First install only bolts A and B and then use adjusting bolt C to adjust the V-ribbed belt tension properly before tightening bolts A and B to their recommended torques of 58 N.m (592 kgf.cm, 43 ft.lbf) and 18 N.m (184 kgf.cm, 13 ft.lbf) respectively. The installation process ends with attaching the lead wire to terminal B and torquing it to 9.8 N.m (100 kgf.cm, 7 ft.lbf). Check for proper bending of the drive belt and make sure it shows the correct amount of tension.

Related 2002 Toyota Highlander Parts

Alternate Year Models

2001 Toyota Highlander Alternator 2003 Toyota Highlander Alternator