OEM 2004 Toyota Tundra Clutch Slave Cylinder

2004 Toyota Tundra Clutch Slave Cylinder Parts Q&A

• Q: How to service and repair the Clutch Slave Cylinder on 2004 Toyota Tundra?

  A: The servicing process of the Clutch Slave Cylinder starts by removing its filler cap and float from the reservoir while you extract brake fluid with a syringe until no fluid remains on painted surfaces. Use Special Service Tool: 09023-00100 to disconnect the clutch line from the release cylinder while a container will catch the fluid. Unscrew the two bolts and then extract the release cylinder from its place. Before disassembling the Clutch Slave Cylinder first extract the boot and push rod which requires pulling out the boot with the push rod and then boot separation from push rod. Apply compressed air through the cylinder to remove the piston and spring but maintain control of the piston with waste cloth material to stop them from jumping out while avoiding brake fluid sprays. Next, remove the bleeder plug. Before sealing the bleeder plug use a 11 Nm (110 kgf-cm, 8 ft. lbs.) torque. Also apply lithium soap base glycol grease to the piston before installing the piston and spring back into the cylinder. First install the push rod onto the boot before placing the boot with attached push rod inside the cylinder. The two bolts securing the release cylinder need to be torqued to 12 Nm (120 kgf-cm, 9 ft. lbs.) then the clutch line requires attachment to the release cylinder using Special Service Tool: 09023-00100 and torque it to 15 Nm (155 kgf-cm, 11 ft. lbs.). The procedure ends with brake fluid in the clutch reservoir followed by bleeding the clutch system and leak inspection.