OEM 2003 Toyota RAV4 Alternator

2003 Toyota RAV4 Parts Questions & Experts Answers

• Q: How to remove and install the alternator on 2003 Toyota RAV4?

  A: The alternator removal process begins with drive belt extraction through hooking Special Service Tool: 09249-63010 onto the hexagonal drive belt tensioner bracket. Then turn the bracket clockwise for at least 3 seconds to compress the belt tension and take off the belt. The generator removal process begins with disconnecting the wire clip from its connectors and unbolting the bolt position followed by wire clamp and cap/nut disassembly to disconnect the generator wire then removing the generator connector before releasing the 2 generator securing bolts. Installation involves mounting the generator with the two bolts where bolt A receives torque of 52 N.m (530 kg.cm, 38 ft.lb) and bolt B requires 21 N.m (215 kg.cm, 16 ft.lb) torque. Fitting the generator wire requires installing the cap then torque it to 9.7 N.m (100 kg.cm, 85 in.lb). Put the wire clamp onto the wire clip before attaching the wire clip onto wire connectors that lead to the generator. The drive belt installation requires using Special Service Tool: 09249-63010 to compress drive belt tension while placing the drive belt back in position. Keep compressing the belt tensioner for three seconds during this step.