Toyota 77035-60140
Cable Sub-Assembly, Fuel Lid Lock Control, Rear

The first step for removing the Fuel Door Release Cable includes disconnecting the negative battery terminal cable while waiting a minimum of 90 seconds to disable SRS system functions. Start by taking out the front seat assembly LH and RH units followed by removing the rear No. 2 seat assembly RH from the vehicle. The removal process starts with the rear cushions' Number 3, 5 and 2 and 4 hinge covers and then continues with the rear Number 1 seat assembly on both sides along with their respective rear cushion hinge covers. The technician must disconnect and remove the instrument side panels LH and RH together with front door scuff plates LH and RH, cowl side trim boards LH and RH, rear step cover, and rear door scuff plates LH and RH. Next remove the No. 2 air duct plug then proceed to take out the air heater guide LH and air duct plug along with air duct guide, rear No. 1 and No. 2 seat protectors and the rear console box sub-assembly even if the vehicle has a cool box. The removal steps involve taking out the front floor carpet assembly, rear floor mat rear support plate, rear step cover, No. 1 luggage compartment trim hook, rear seat cover cap and front quarter trim panel assembly RH. Begin the procedure by unmounting and removing the No. 1 woofer box speaker assembly and the front door scuff plates that are attached to both LH and RH sides. Use counter-clockwise motion to detach the fuel filler opening lid lock retainer by first turning the cable and then the lock retainer. Use a screwdriver to disconnect fuel lid lock control cable clamps which leads to the removal of fuel lid lock open lever sub-assembly after removing its 2 claws and disconnecting the fuel lid lock control cable. Wrap the screwdriver tip with tape before any operation.

The first step to unfasten the Fuel Door Release Cable involves disconnecting the negative battery terminal cable before waiting ninety seconds to allow the SRS system to deactivate. The installation process begins by removing both the front seat assembly along its left and right sides before continuing to remove the rear No. 2 seat assembly from the right side. The technician must remove the rear No. 3, No. 5, No. 2, and No. 4 seat cushion hinge covers followed by the rear No. 1 seat assembly LH and RH together with the instrument side panels LH and RH. Start by disconnecting the front door scuff plates LH and RH, cowl side trim boards LH and RH and rear step cover and rear door scuff plates LH and RH from the vehicle. Next proceed to take off the No. 2 air duct plug, air heater guide LH, air duct plug, and air duct guide in sequence. Beginning with the removal of the rear No. 1 and No. 2 seat protectors you must proceed with the rear console box sub-assembly then continue with taking out the front floor carpet assembly and rear floor mat rear support plate followed by the rear step cover, No. 1 luggage compartment trim hook and rear seat cover cap and finishing with the front quarter trim panel assembly RH. To detach the components begin by taking out the No. 1 woofer box speaker assembly followed by front door scuff plates LH and RH until the fuel filler opening lid lock retainer can be released from the cable by turning it counterclockwise. The process concludes with the removal of the fuel lid lock open lever sub-assembly after breaking the 2 claws and disconnecting the fuel lid lock control cable. The removal follows with separation of the fuel lid lock control cable sub-assembly by using a screwdriver to disengage the clamps and extracting the lock control cable.

Install the Rear No. 2 Seat Assembly RH, the Front Seat Assembly RH, and the Front Seat Assembly LH, and connect the cable to the negative battery terminal.

Connect it to the fuel lid lock open lever and attach the two claws to secure the lever.