Toyota 78180-06110
Throttle Cable

The first step for servicing throttle cable/linkage work is disconnecting the cable from its linkage while also disassembling the cable clamps located in the engine compartment. Begin by disconnecting the park/neutral position switch and then proceed to take away the valve body. Start the throttle cable service by removing the retaining bolt and plate before taking the cable out from the transaxle case. A new throttle cable requires staking of the stopper or paint mark on the inner cable for a radius size of about 200 mm (7.87 inch) when making the cable bend. Holding the inner cable at which slight resistance appears stake the stopper 0.8 - 1.5 mm (0.031 - 0.059 inch) beyond the outer cable end. The process requires an installation of a new O-ring onto the throttle cable followed by inserting the throttle cable then securing it with the retaining bolt. Reinstallation of the valve body and park/neutral position switch should be followed by attaching the throttle cable and checking and adjusting the fluid level while ensuring a proper throttle cable adjustment.

The first step for servicing the throttle cable/linkage requires battery removal. Removal of throttle control actuators requires pulling out their three mounting bolts when cruise control is present on the vehicle. The service process starts by detaching the throttle cable engine linkage through throttle linkage removal. The service team should start by taking out both the park/neutral position switch and the valve body. Begin service of the throttle cable by taking out the bolt and retaining plate before extracting it through the transaxle case opening. After pushing the new throttle cable inside the transaxle case fully you must bolt and torque the retaining plate to 5.4 Nm (55 kgf-cm, 48 inch lbs.). Reinstall the valve body. When working with a fresh throttle cable you should create a 7.87 inch radius stake or paint mark on the inner cable by lightly stretching it to generate slight resistance before placing the stopper 0.031 to 0.059 inch from the outer cable end. Fasten the throttle cable to the engine system before torquing it up to 15 Nm (150 kgf-cm, 11 ft. lbs.). Reposition the throttle cable then put back the park/neutral position switch and optionally place the cruise control actuator using three bolts which need to be torqued at 13 Nm (130 kgf-cm, 9 ft. lbs.). The test drive should follow the battery reinstallation.

Disconnect the throttle cable from the throttle linkage and the cable clamps in the engine compartment.