The first step for radiator installation is attaching the radiator drain cock plug to the assembly. The outlet radiator hose requires installation on the radiator assembly. Place the radiator bracket hooks into the holes on the radiator support then fasten the radiator with 4 bolts which should tighten to 18 Nm (184 kgf-cm, 13 ft-lbf). Fasten the No. 1 radiator to the support seal by using three installation clips before connecting an outlet hose. Vehicle owners who need the trailer towing system should install the fan pulley to the
Water Pump followed by setting the fan shroud with the fluid coupling fan between the radiator and engine while being cautious to avoid damaging the radiator core and finally securing the fluid coupling fan to the water pump with 4 nuts using hand tightening. The radiator requires installation of the shroud claws followed by shroud bolt tightening to 6.5 Nm (66 kgf-cm, 58 in-lbf) while passing the two hoses through flexible hose clamp for reservoir hose connection. Tighten the 4 nuts of the fluid coupling fan to 29 Nm (296 kgf-cm, 21 ft-lbf) after installing the fan and generator V-belt. The installation process for vehicles without trailer towing system follows the same sequence where you install the fan shroud and connect the reservoir hose while placing the fan and generator V-belt followed by fluid coupling fan nut tightening. The inlet radiator hose installation should be followed by air cleaner hose assembly attachment and additionally the
Oil Cooler assembly needs to be installed on vehicles with trailer towing capabilities. The radiator side deflector RH should be installed using 6 clips followed by the LH deflector installation with 6 clips along with the wire harness clamp. Follow the installation procedure for the front bumper cover then add engine coolant and inspect both for coolant leakage and automatic transmission fluid leakage. Place the throttle body cover sub-assembly followed by installation of the No. 1 engine under cover.