Toyota 31470-12200
Slave Cylinder

The Clutch Slave Cylinder requires servicing through disconnection of the clutch release cylinder from the flexible hose tube using Special Service Tool: 09023-00101 while fluid prevents leakage into a catch container. Second you should remove the clutch release cylinder assembly through bolt extraction of the 2 bolts. The service process for Clutch Slave Cylinder starts with union bolt removal followed by taking out union along with 2 gaskets before extracting boot and push rod and piston and spring from the cylinder body keeping the cylinder interior free from damage. To proceed with the next step remove the cap that protects the bleeder plug. The reassembly process requires installation of the bleeder plug first with 8.4 Nm (85 kgf-cm, 74 inch lbs.), and the subsequent assembly of the clutch release cylinder kit by applying lithium soap base glycol grease on indicated surfaces. Attach the clutch release union after fitting the piston as well as push rod and boot onto the cylinder body together with the 2 new gaskets. Torque up to 25 Nm (250 kgf-cm, 18 ft. lbs.) with an installation angle between 0 degrees and 3 degrees. The installation requires torqueing the two bolts for the clutch release cylinder assembly to 12 Nm (120 kgf-cm, 9 ft. lbs.) then using Special Service Tool: 09023-00101 to torque the clutch release cylinder to flexible hose tube connection at 15 Nm (155 kgf-cm, 11 ft. lbs.). The process ends with bleeding the clutch system and checking for fluid leakage.

First service the Clutch Slave Cylinder by disconnecting the clutch release cylinder from the flexible hose tube through the use of tool 09020-00100 while capturing fluid into a container. Follow this by removing the two bolts holding the clutch release cylinder assembly before extracting the part from the system. Disassemble the system by removing the union bolt, clutch release union, together with both gaskets. Separate the clutch release cylinder kit by breaking loose the boot then the push rod and finally the piston from the cylinder body without damaging any internal elements. The next step involves taking off both the spring and bleeder plug cap which secure the bleeder plug. Begin installation with the bleeder plug then continue with the clutch release cylinder kit by reinstalling the bleeder plug cap followed by new spring application and grease application from lithium soap base glycol before putting the piston and push rod and boot onto the cylinder body. The assembly process requires installation of the clutch release union by torquing the union bolt to 25 Nm (250 kgf-cm, 18 ft. lbs.) with an installed angle of 0 degrees - 3 degrees. Use two new gaskets for proper installation of the body. Before installation of the clutch release cylinder assembly use the two bolts to fasten it and complete the torquing process to 12 Nm (120 kgf-cm, 9 ft. lbs.). Use Special Service Tool: 09023-00100 to connect the clutch release cylinder to the flexible hose tube by torquing it to 15 Nm (155 kgf-cm, 11 ft. lbs.). The next step involves filling the brake fluid reservoir while using a torque wrench of 8.4 Nm to bleed the clutch system before inspecting for any fluid leakage.

The Clutch Slave Cylinder service requires users first to remove clutch line fluid with Special Service Tool: 09023-00100 into a catch container. The two bolts need removal before extracting the release cylinder. The disassembly process requires you to remove the bleeder plug before you take out the union bolt and two gaskets and the union. Use compressed air to help remove the piston with spring from the push rod boot when service and repair Clutch Slave Cylinder but catch the piston before it jumps away by holding it with waste cloth while avoiding brake fluid splash. Put lithium soap base glycol grease on the piston before you put the piston together with its spring inside the cylinder followed by installing the boot with the push rod. The work starts with placing the union bolt and installing two new gaskets on it while torquing at 24.5 Nm (250 kgf-cm, 18 ft. lbs.). Subsequently, install the bleeder plug by torquing it to 8.4 Nm (85 kgf-cm, 74 inch lbs.). The first step of installation involves securing the release cylinder using two bolts torque to 12 Nm then using Special Service Tool: 09023-00100 to connect the clutch line while torqueing to 15 Nm. Complete the clutch reservoir with brake fluid before bleeding the clutch system and detecting any fluid leakage.

Disconnect the clutch release cylinder from the flexible hose tube using Special Service Tool: 09020-00100, ensuring to catch any fluid in a container.

Disconnect the clutch release cylinder from the flexible hose tube using Special Service Tool: 09023-00100, ensuring to catch any fluid in a container.

Fill the brake reservoir with brake fluid, bleed the clutch system with a torque of 8.4 Nm (86 kgf-cm, 74 inch lbs.), and check for any brake fluid leakage.

Connect the clutch release cylinder to the flexible hose tube using Special Service Tool: 09023-00101, with a torque of 15 Nm (155 kgf-cm, 11 ft. lbs.).

Coat the piston with lithium soap base glycol grease, install the piston with the spring into the cylinder, and then install the boot with the push rod.

Connect the clutch line with Special Service Tool: 09023-00100, torquing it to 15 Nm (155 kgf-cm, 11 ft. lbs.).

Install the piston with the spring into the cylinder.

Fill the clutch reservoir with brake fluid, bleed the clutch system, and check for leaks.